From a087134ca6e67e80e57b2ab06f488e7be5942066 Mon Sep 17 00:00:00 2001 From: =?UTF-8?q?Team=20BrailleRap-SP=20=20Philippe=20Pacotte=20=20St=C3=A9?= =?UTF-8?q?phane=20Godin?= <37216855+BrailleRapSP@users.noreply.github.com> Date: Wed, 14 Mar 2018 11:32:08 +0100 Subject: [PATCH 1/5] Assembling manual --- docs/assembling.rst | 19 +++++++++++++++++++ docs/bom.rst | 2 +- docs/buildembossingtool.rst | 0 3 files changed, 20 insertions(+), 1 deletion(-) create mode 100644 docs/buildembossingtool.rst diff --git a/docs/assembling.rst b/docs/assembling.rst index 2f97e4a..0e5d404 100644 --- a/docs/assembling.rst +++ b/docs/assembling.rst @@ -1,10 +1,29 @@ Assembling guide ================ +Building the embossing "stylus" +------------------------------- +The embossing tool is made of an M3 screw, machined with a dremel like tool. the tip of the tool need to be smooth (avoid sharp tip that will tear the embossed material) + +Assemble the embossing tool +--------------------------- + +#. Screw the brace on the electro-magnet axle. +#. Screw embossing "stylus" in the brace. +#. lock the sylus with a counter lock nut. + +Laser cut the box +----------------- +You will need 3 sheets of plywood 5mm thick , 600 mm x 400mm https://github.com/BrailleRapSP/BrailleRapSP/tree/master/lasercut +Use the dxf files in https://github.com/BrailleRapSP/BrailleRapSP/tree/master/lasercut to lasercut the 3 sheets. + Assembling the box ------------------- +Start to glue the 4 sides of the box, the glue the bottom. Assemble the 4 sides and the bottom, sticking them together with blue tape. + + ... Preparing Y Axis diff --git a/docs/bom.rst b/docs/bom.rst index 7bb5dbf..7623fc9 100644 --- a/docs/bom.rst +++ b/docs/bom.rst @@ -70,7 +70,7 @@ Electronical parts === ========================================= Qty Type === ========================================= -1 Electro-magnet *tau-826* +1 Electro-magnet *tau-826* 12V 2A 1 Veroboard or stripboard 1 1N4004 flyback diode or equivalent (12V 2A) 1 resistor 1K ohms diff --git a/docs/buildembossingtool.rst b/docs/buildembossingtool.rst new file mode 100644 index 0000000..e69de29 From 64247401b73d4be92ba062c00a7d7a93aaf9a995 Mon Sep 17 00:00:00 2001 From: =?UTF-8?q?Team=20BrailleRap-SP=20=20Philippe=20Pacotte=20=20St=C3=A9?= =?UTF-8?q?phane=20Godin?= <37216855+BrailleRapSP@users.noreply.github.com> Date: Wed, 14 Mar 2018 11:59:01 +0100 Subject: [PATCH 2/5] update bom --- docs/bom.rst | 2 +- 1 file changed, 1 insertion(+), 1 deletion(-) diff --git a/docs/bom.rst b/docs/bom.rst index 7623fc9..1328d38 100644 --- a/docs/bom.rst +++ b/docs/bom.rst @@ -3,7 +3,7 @@ Bill of material Laser cut box ------------- -... +3 plywood sheets 5mm thick , 600 mm x 400mm size. From 9361ab3a99414d93f3d83f3c5d2dc028aa9924c9 Mon Sep 17 00:00:00 2001 From: =?UTF-8?q?Team=20BrailleRap-SP=20=20Philippe=20Pacotte=20=20St=C3=A9?= =?UTF-8?q?phane=20Godin?= <37216855+BrailleRapSP@users.noreply.github.com> Date: Wed, 14 Mar 2018 12:44:50 +0100 Subject: [PATCH 3/5] update assembling manual --- docs/assembling.rst | 11 ++++++++--- 1 file changed, 8 insertions(+), 3 deletions(-) diff --git a/docs/assembling.rst b/docs/assembling.rst index 0e5d404..b437a50 100644 --- a/docs/assembling.rst +++ b/docs/assembling.rst @@ -14,21 +14,26 @@ Assemble the embossing tool Laser cut the box ----------------- -You will need 3 sheets of plywood 5mm thick , 600 mm x 400mm https://github.com/BrailleRapSP/BrailleRapSP/tree/master/lasercut + +Material +You will need 3 sheets of plywood 5mm thick , 600 mm x 400mm. + + Use the dxf files in https://github.com/BrailleRapSP/BrailleRapSP/tree/master/lasercut to lasercut the 3 sheets. Assembling the box ------------------- -Start to glue the 4 sides of the box, the glue the bottom. Assemble the 4 sides and the bottom, sticking them together with blue tape. +Start to glue the 4 sides of the box with wood glue, then glue the bottom. Assemble the 4 sides and the bottom, sticking them together with blue tape. +When the glue is dry (the time depending of the glue you have used), Start assembling the Y axis. ... Preparing Y Axis ---------------- -... + Assembling X Axis ----------------- From 382bf04a67d316da0eac858f9be1479672536ea9 Mon Sep 17 00:00:00 2001 From: =?UTF-8?q?Team=20BrailleRap-SP=20=20Philippe=20Pacotte=20=20St=C3=A9?= =?UTF-8?q?phane=20Godin?= <37216855+BrailleRapSP@users.noreply.github.com> Date: Thu, 15 Mar 2018 07:58:03 +0100 Subject: [PATCH 4/5] Update BOM --- docs/bom.rst | 3 +++ 1 file changed, 3 insertions(+) diff --git a/docs/bom.rst b/docs/bom.rst index 1328d38..54c89fa 100644 --- a/docs/bom.rst +++ b/docs/bom.rst @@ -61,6 +61,9 @@ x M3 washer x BTR M4 10 4 BTR M4 50mm *partiellement filete* +3 Tap joint 15.1 mm inside diameter +1 Sand paper Sheet 180 + ... === ========================================= From 222fda1cacfcc1662d01b8b3064f78fc6f941d79 Mon Sep 17 00:00:00 2001 From: =?UTF-8?q?Team=20BrailleRap-SP=20=20Philippe=20Pacotte=20=20St=C3=A9?= =?UTF-8?q?phane=20Godin?= <37216855+BrailleRapSP@users.noreply.github.com> Date: Thu, 15 Mar 2018 13:02:32 +0100 Subject: [PATCH 5/5] paper roll drive in manual --- docs/assembling.rst | 12 ++++++++++++ docs/buildembossingtool.rst | 8 ++++++++ 2 files changed, 20 insertions(+) diff --git a/docs/assembling.rst b/docs/assembling.rst index b437a50..c9e754e 100644 --- a/docs/assembling.rst +++ b/docs/assembling.rst @@ -12,6 +12,18 @@ Assemble the embossing tool #. Screw embossing "stylus" in the brace. #. lock the sylus with a counter lock nut. + +Preparing paper roll drive +-------------------------- + +We use epoxy glue to stick the sand paper on abs printed parts. Epoxy don't stick on ABS so we prepare the parts with light sanding and cyanoacrilat glue. + +#. Print **x** paper roll **link to stl**. +#. sanding printed roll with sand Paper N°4 to scratch the printed surface where you want to stick sand paper. +#. "Paint" the printed parts with cyanoacrilat glue, let it dry. +#. Glue a piece of 180 sand paper on the part with bi-composant epoxy glue. +#. Let the roll dry for abu 25h depending of the epoxy glue you've used (we used standard epoxy and let the roll dry for about 24 hours) + Laser cut the box ----------------- diff --git a/docs/buildembossingtool.rst b/docs/buildembossingtool.rst index e69de29..c044476 100644 --- a/docs/buildembossingtool.rst +++ b/docs/buildembossingtool.rst @@ -0,0 +1,8 @@ +Building the embossing tool +=========================== + +Material +-------- + +The embossing tool is made of an M3 screw, machined with a dremel like tool. +