added Support

This commit is contained in:
casperlamboo 2015-06-09 21:58:22 +02:00
parent 17bd8f4f25
commit 57179fbe20
7 changed files with 219 additions and 221 deletions

BIN
models/support_test.stl Normal file

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@ -14,5 +14,11 @@
"printer.speed": 50.0,
"printer.temperature": 210.0,
"printer.topThickness": 0.8,
"printer.travelSpeed": 200.0
"printer.travelSpeed": 200.0,
"printer.support.minArea": 2.0,
"printer.support.distanceY": 0.15,
"printer.support.use": true,
"printer.support.size": 3,
"printer.support.margin": 1.0,
"printer.support.offset": 1.0
}

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@ -36,7 +36,7 @@ function init () {
var printer = new D3D.Printer().updateConfig(USER_SETTINGS).updateConfig(PRINTER_SETTINGS["ultimaker"]);
var loader = new THREE.STLLoader();
loader.load("models/dom.stl", function (geometry) {
loader.load('models/robot.stl', function (geometry) {
//var geometry = new THREE.BoxGeometry(10, 10, 10, 1, 1, 1);
//var geometry = new THREE.SphereGeometry(10, 20, 10);
//var geometry = new THREE.TorusGeometry(20, 10, 30, 30);
@ -70,13 +70,12 @@ function init () {
mesh.rotation.x = -Math.PI/2;
mesh.scale.x = mesh.scale.y = mesh.scale.z = 1;
mesh.position.y = -9.260265119962973e-17;
mesh.position.y = -0.1;
mesh.position.x = 100;
mesh.position.z = 100;
scene.add(mesh);
mesh.updateMatrix();
var slicer = new D3D.Slicer().setMesh(mesh.geometry, mesh.matrix);
//var canvas = document.getElementById("canvas");
@ -85,7 +84,7 @@ function init () {
//var img = slicer.drawPaths(printer, 0, 1);
//context.drawImage(img, 0, 0);
gcode = slicer.getGcode(printer);
gcode = slicer.getGCode(printer);
});
}

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@ -3,19 +3,20 @@
* GCode
*
* Manages the gcode
* Also handles different flavours of gcode
*
******************************************************/
D3D.GCode = function () {
"use strict";
this.gcode = [];
this.current = {};
this.extruder = 0.0;
this.bottom = true;
this.isRetracted = false;
this.isFanOn = false;
this.gcode = [];
this.nozzlePosition = new THREE.Vector2(0, 0);
};
D3D.GCode.prototype.addGCode = function (command) {
@ -24,7 +25,10 @@ D3D.GCode.prototype.addGCode = function (command) {
var str = [];
for (var i in command) {
if (this.current[i] !== command[i] || i === "G") {
if (i === "G") {
str.push(i + command[i]);
}
else if (this.current[i] !== command[i]) {
str.push(i + command[i]);
this.current[i] = command[i];
}
@ -111,7 +115,7 @@ D3D.GCode.prototype.moveTo = function (extrude, x, y, layer) {
else {
var speed = travelSpeed * 60;
this.addGCode.({
this.addGCode({
"G": 0,
"X": x.toFixed(3), "Y": y.toFixed(3), "Z": z.toFixed(3),
"F": speed.toFixed(3)
@ -126,46 +130,50 @@ D3D.GCode.prototype.moveTo = function (extrude, x, y, layer) {
D3D.GCode.prototype.unRetract = function () {
"use strict";
this.isRetracted = false;
if (this.isRetracted) {
this.isRetracted = false;
var retractionAmount = this.settings.config["printer.retraction.amount"];
var retractionEnabled = this.settings.config["printer.retraction.enabled"];
var retractionMinDistance = this.settings.config["printer.retraction.minDistance"];
var retractionSpeed = this.settings.config["printer.retraction.speed"];
var retractionAmount = this.settings.config["printer.retraction.amount"];
var retractionEnabled = this.settings.config["printer.retraction.enabled"];
var retractionMinDistance = this.settings.config["printer.retraction.minDistance"];
var retractionSpeed = this.settings.config["printer.retraction.speed"];
var speed = retractionSpeed * 60;
var speed = retractionSpeed * 60;
if (this.extruder > retractionMinDistance && retractionEnabled) {
this.addGCode({
"G": 0,
"E": this.extruder.toFixed(3),
"F": speed.toFixed(3)
});
if (this.extruder > retractionMinDistance && retractionEnabled) {
this.addGCode({
"G": 0,
"E": this.extruder.toFixed(3),
"F": speed.toFixed(3)
});
}
return this;
}
return this;
};
D3D.GCode.prototype.retract = function () {
"use strict";
this.isRetracted = true;
if (!this.isRetracted) {
this.isRetracted = true;
var retractionAmount = this.settings.config["printer.retraction.amount"];
var retractionEnabled = this.settings.config["printer.retraction.enabled"];
var retractionMinDistance = this.settings.config["printer.retraction.minDistance"];
var retractionSpeed = this.settings.config["printer.retraction.speed"];
var retractionAmount = this.settings.config["printer.retraction.amount"];
var retractionEnabled = this.settings.config["printer.retraction.enabled"];
var retractionMinDistance = this.settings.config["printer.retraction.minDistance"];
var retractionSpeed = this.settings.config["printer.retraction.speed"];
var speed = retractionSpeed * 60;
var speed = retractionSpeed * 60;
if (this.extruder > retractionMinDistance && retractionEnabled) {
this.addGCode({
"G": 0,
"E": (this.extruder - retractionAmount).toFixed(3),
"F": speed.toFixed(3)
});
if (this.extruder > retractionMinDistance && retractionEnabled) {
this.addGCode({
"G": 0,
"E": (this.extruder - retractionAmount).toFixed(3),
"F": speed.toFixed(3)
});
}
return this;
}
return this;
};
D3D.GCode.prototype.getGCode = function () {
"use strict";

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@ -160,6 +160,19 @@ D3D.Paths.prototype.optimizePath = function (start) {
return optimizedPaths;
};
D3D.Paths.prototype.areas = function () {
"use strict";
var areas = [];
for (var i = 0; i < this.length; i ++) {
var shape = this[i];
areas.push(ClipperLib.Clipper.Area(shape));
}
return areas;
};
D3D.Paths.prototype.tresholdArea = function (minArea) {
//code not tested yet
"use strict";

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@ -165,10 +165,6 @@ D3D.Slicer.prototype.slice = function (layerHeight, height) {
intersections[index] = new THREE.Vector2(z, x);
log.push({x: z, y: x, index: index, connects: this.lines[index].connects});
}
/*if (layer === 10) {
console.log(JSON.stringify(log));
breakCode();
}*/
var done = [];
var slice = [];
@ -293,15 +289,16 @@ D3D.Slicer.prototype.slicesToData = function (slices, printer) {
var brimOffset = printer.config["printer.brimOffset"] * scale;
var bottomThickness = printer.config["printer.bottomThickness"] * scale;
var topThickness = printer.config["printer.topThickness"] * scale;
var useSupport = printer.config["printer.support.use"];
var supportSize = printer.config["printer.support.size"] * scale;
var supportMinArea = printer.config["printer.support.minArea"] * Math.pow(scale, 2);
var supportMargin = printer.config["printer.support.margin"] * scale;
var supportOffset = printer.config["printer.support.offset"] * scale;
var bottomSkinCount = Math.ceil(bottomThickness/layerHeight);
var topSkinCount = Math.ceil(topThickness/layerHeight);
var nozzleRadius = nozzleDiameter / 2;
var start = new THREE.Vector2(0, 0);
var data = [];
var lowFillTemplate = this.getFillTemplate({
left: this.geometry.boundingBox.min.z * scale,
top: this.geometry.boundingBox.min.x * scale,
@ -309,45 +306,64 @@ D3D.Slicer.prototype.slicesToData = function (slices, printer) {
bottom: this.geometry.boundingBox.max.x * scale
}, fillSize, true, true);
var data = [];
//generate outerLayer and insets
for (var layer = 0; layer < slices.length; layer ++) {
var slice = slices[layer];
var layerData = [];
data.push(layerData);
var downSkin = new D3D.Paths([], true);
if (layer - bottomSkinCount >= 0) {
var downLayer = slices[layer - bottomSkinCount];
for (var i = 0; i < downLayer.length; i ++) {
downSkin.join(downLayer[i]);
}
}
var upSkin = new D3D.Paths([], true);
if (layer + topSkinCount < slices.length) {
var upLayer = slices[layer + topSkinCount];
for (var i = 0; i < upLayer.length; i ++) {
upSkin.join(upLayer[i]);
}
}
var surroundingLayer = upSkin.intersect(downSkin).scaleUp(scale);
var sliceData = [];
for (var i = 0; i < slice.length; i ++) {
var part = slice[i];
//var outerLayer = part.clone();
var outerLayer = part.clone().scaleUp(scale).offset(-nozzleRadius);
var insets = new D3D.Paths([], true);
if (outerLayer.length > 0) {
var insets = new D3D.Paths([], true);
for (var offset = nozzleDiameter; offset <= shellThickness; offset += nozzleDiameter) {
var inset = outerLayer.offset(-offset);
insets.join(inset);
}
var fillArea = (inset || outerLayer).offset(-nozzleRadius);
//var fillArea = (inset || outerLayer).clone();
layerData.push({
outerLayer: outerLayer,
insets: insets
});
}
}
}
//generate infills
for (var layer = 0; layer < data.length; layer ++) {
var slice = data[layer];
var downSkin = new D3D.Paths([], true);
if (layer - bottomSkinCount >= 0) {
var downLayer = data[layer - bottomSkinCount];
for (var i = 0; i < downLayer.length; i ++) {
downSkin.join(downLayer[i].outerLayer);
}
}
var upSkin = new D3D.Paths([], true);
if (layer + topSkinCount < data.length) {
var upLayer = data[layer + topSkinCount];
for (var i = 0; i < upLayer.length; i ++) {
upSkin.join(upLayer[i].outerLayer);
}
}
var surroundingLayer = upSkin.intersect(downSkin);
var sliceData = [];
for (var i = 0; i < slice.length; i ++) {
var part = slice[i];
var outerLayer = part.outerLayer;
var insets = part.insets;
if (outerLayer.length > 0) {
var fillArea = ((insets.length > 0) ? insets : outerLayer).offset(-nozzleRadius);
var highFillArea = fillArea.difference(surroundingLayer);
var lowFillArea = fillArea.difference(highFillArea);
@ -364,30 +380,7 @@ D3D.Slicer.prototype.slicesToData = function (slices, printer) {
fill.join(highFillTemplate.intersect(highFillArea));
}
outerLayer = outerLayer.optimizePath(start);
if (insets.length > 0) {
insets = insets.optimizePath(outerLayer.lastPoint());
fill = fill.optimizePath(insets.lastPoint());
}
else {
fill = fill.optimizePath(outerLayer.lastPoint());
}
if (fill.length > 0) {
start = fill.lastPoint();
}
else if (insets.length > 0) {
start = insets.lastPoint();
}
else {
start = outerLayer.lastPoint();
}
layerData.push({
outerLayer: outerLayer.scaleDown(scale),
fill: fill.scaleDown(scale),
insets: insets.scaleDown(scale)
});
part.fill = fill;
}
}
@ -395,8 +388,100 @@ D3D.Slicer.prototype.slicesToData = function (slices, printer) {
this.updateProgress();
}
//generate support
if (useSupport) {
var supportTemplate = this.getFillTemplate({
left: this.geometry.boundingBox.min.z * scale,
top: this.geometry.boundingBox.min.x * scale,
right: this.geometry.boundingBox.max.z * scale,
bottom: this.geometry.boundingBox.max.x * scale
}, supportSize, true, true);
var supportAreas = new D3D.Paths([], true);
for (var layer = data.length - 1; layer >= 0; layer --) {
var slice = data[layer];
if (supportAreas.length > 0) {
var currentSkin = new D3D.Paths([], true);
for (var i = 0; i < slice.length; i ++) {
currentSkin.join(slice[i].outerLayer);
}
currentSkin = currentSkin.offset(supportMargin);
supportAreas = supportAreas.difference(currentSkin);
slice[0].support = supportTemplate.intersect(supportAreas);
}
if (layer !== 0) {
var supportSkin = new D3D.Paths([], true);
if (layer - 1 >= 0) {
var supportLayer = data[layer - 1];
for (var i = 0; i < supportLayer.length; i ++) {
supportSkin.join(supportLayer[i].outerLayer);
}
}
for (var i = 0; i < slice.length; i ++) {
var slicePart = slice[i];
var outerLayer = slicePart.outerLayer;
var overlap = supportSkin.intersect(outerLayer);
var overhang = outerLayer.difference(overlap);
if (overlap.length === 0) {
var supportArea = overhang.offset(supportOffset);
supportAreas = supportAreas.union(supportArea);
}
else if (overhang.length > 0) {
var areas = overhang.areas();
for (var j = 0; j < areas.length; j ++) {
var area = areas[i];
if (area > supportMinArea) {
var supportArea = new D3D.Paths([overhang[i]], false).offset(supportOffset);
supportAreas = supportAreas.union(supportArea);
}
}
}
}
}
}
}
//finalize paths
var start = new THREE.Vector2(0, 0);
var order = ["outerLayer", "insets", "fill", "support"];
for (var layer = 0; layer < data.length; layer ++) {
var slice = data[layer];
for (var i = 0; i < slice.length; i ++) {
var part = slice[i];
for (var j = 0; j < order.length; j ++) {
var property = order[j];
if (part[property] !== undefined && part[property].length > 0) {
part[property] = part[property].optimizePath(start);
start = part[property].lastPoint();
}
}
part.outerLayer.scaleDown(100);
part.insets.scaleDown(100);
part.fill.scaleDown(100);
if (part.support !== undefined) {
part.support.scaleDown(100);
}
}
}
return data;
};
D3D.Slicer.prototype.getFillTemplate = function (bounds, size, even, uneven) {
"use strict";
@ -416,123 +501,6 @@ D3D.Slicer.prototype.getFillTemplate = function (bounds, size, even, uneven) {
//return paths;
return paths;
};
/*
D3D.Slicer.prototype.dataToGCode = function (data, printer) {
"use strict";
var layerHeight = printer.config["printer.layerHeight"];
var normalSpeed = printer.config["printer.speed"];
var bottomSpeed = printer.config["printer.bottomLayerSpeed"];
var firstLayerSlow = printer.config["printer.firstLayerSlow"];
var bottomFlowRate = printer.config["printer.bottomFlowRate"];
var normalFlowRate = printer.config["printer.normalFlowRate"];
var travelSpeed = printer.config["printer.travelSpeed"];
var filamentThickness = printer.config["printer.filamentThickness"];
var nozzleDiameter = printer.config["printer.nozzleDiameter"];
var enableTraveling = printer.config["printer.enableTraveling"];
var retractionEnabled = printer.config["printer.retraction.enabled"];
var retractionSpeed = printer.config["printer.retraction.speed"];
var retractionMinDistance = printer.config["printer.retraction.minDistance"];
var retractionAmount = printer.config["printer.retraction.amount"];
function sliceToGCode (path) {
var gcode = [];
for (var i = 0; i < path.length; i ++) {
var shape = path[i];
var previousPoint;
var length = path.closed ? (shape.length + 1) : shape.length;
for (var j = 0; j < length; j ++) {
var point = shape[j % shape.length];
if (j === 0) {
//TODO
//add retraction
gcode.push(
"G0" +
" X" + point.X.toFixed(3) + " Y" + point.Y.toFixed(3) + " Z" + z +
" F" + (travelSpeed * 60)
);
if (extruder > retractionMinDistance && retractionEnabled && j === 0) {
gcode.push(
"G0" +
" E" + extruder.toFixed(3) +
" F" + (retractionSpeed * 60).toFixed(3)
);
}
}
else {
var a = new THREE.Vector2(point.X, point.Y);
var b = new THREE.Vector2(previousPoint.X, previousPoint.Y);
var lineLength = a.distanceTo(b);
extruder += lineLength * nozzleDiameter * layerHeight / filamentSurfaceArea * flowRate;
gcode.push(
"G1" +
" X" + point.X.toFixed(3) + " Y" + point.Y.toFixed(3) + " Z" + z +
" F" + speed +
" E" + extruder.toFixed(3)
);
}
previousPoint = point;
}
}
if (extruder > retractionMinDistance && retractionEnabled) {
gcode.push(
"G0" +
" E" + (extruder - retractionAmount).toFixed(3) +
" F" + (retractionSpeed * 60).toFixed(3)
);
}
return gcode;
}
var gcode = printer.getStartCode();
var extruder = 0.0;
var speed = firstLayerSlow ? (bottomSpeed*60).toFixed(3) : (normalSpeed*60).toFixed(3);
var filamentSurfaceArea = Math.pow((filamentThickness/2), 2) * Math.PI;
var flowRate = bottomFlowRate;
for (var layer = 0; layer < data.length; layer ++) {
var slice = data[layer];
//turn on fan on layer 1
if (layer === 1) {
gcode.push("M106");
speed = (normalSpeed*60).toFixed(3);
flowRate = normalFlowRate;
}
var z = ((layer + 1) * layerHeight).toFixed(3);
for (var i = 0; i < slice.length; i ++) {
var layerPart = slice[i];
gcode = gcode.concat(sliceToGCode(layerPart.outerLayer));
gcode = gcode.concat(sliceToGCode(layerPart.insets));
gcode = gcode.concat(sliceToGCode(layerPart.fill));
}
this.progress.gcodeLayer = layer;
this.updateProgress();
}
gcode = gcode.concat(printer.getEndCode());
return gcode;
};
*/
D3D.Slicer.prototype.dataToGCode = function (data, printer) {
"use strict";
@ -578,7 +546,11 @@ D3D.Slicer.prototype.dataToGCode = function (data, printer) {
sliceToGCode(layerPart.outerLayer, false, true);
sliceToGCode(layerPart.insets, false, false);
sliceToGCode(layerPart.fill, true, false);
sliceToGCode(layerPart.fill, (layerPart.support === undefined), false);
if (layerPart.support !== undefined) {
sliceToGCode(layerPart.support, true, false);
}
}
this.progress.gcodeLayer = layer;

View File

@ -47,19 +47,19 @@ function init () {
var scene = createScene();
var localIp = location.hash.substring(1);
doodleBox = new D3D.Box(localIp);
//doodleBox = new D3D.Box(localIp);
doodleBox.onupdate = function (data) {
document.getElementById('state').innerHTML = data.state;
document.getElementById('bed_temp').innerHTML = data.bed;
document.getElementById('bed_target_temp').innerHTML = data.bed_target;
document.getElementById('nozzle_temp').innerHTML = data.hotend;
document.getElementById('nozzle_target_temp').innerHTML = data.hotend_target;
document.getElementById('current_line').innerHTML = data.current_line;
document.getElementById('buffered_lines').innerHTML = data.buffered_lines;
document.getElementById('total_lines').innerHTML = data.total_lines;
document.getElementById('print_batches').innerHTML = doodleBox.printBatches.length;
};
//doodleBox.onupdate = function (data) {
// document.getElementById('state').innerHTML = data.state;
// document.getElementById('bed_temp').innerHTML = data.bed;
// document.getElementById('bed_target_temp').innerHTML = data.bed_target;
// document.getElementById('nozzle_temp').innerHTML = data.hotend;
// document.getElementById('nozzle_target_temp').innerHTML = data.hotend_target;
// document.getElementById('current_line').innerHTML = data.current_line;
// document.getElementById('buffered_lines').innerHTML = data.buffered_lines;
// document.getElementById('total_lines').innerHTML = data.total_lines;
// document.getElementById('print_batches').innerHTML = doodleBox.printBatches.length;
//};
printer = new D3D.Printer().updateConfig(USER_SETTINGS).updateConfig(PRINTER_SETTINGS['ultimaker2go']);
@ -92,7 +92,7 @@ function init () {
};
var loader = new THREE.STLLoader();
loader.load('models/dom.stl', function (geometry) {
loader.load('models/robot.stl', function (geometry) {
//var geometry = new THREE.TorusGeometry(20, 10, 30, 30).clone();
var material = new THREE.MeshPhongMaterial({color: 0x00ff00, wireframe: false});