Merge branch 'feature/support' into develop

src/interface/Settings.js

@@ -165,6 +165,14 @@ class Settings extends React.Component {
       case 'settings.brim.flowRate':
       case 'settings.firstLayer.speed':
       case 'settings.firstLayer.flowRate':
+      case 'settings.support.enabled':
+      case 'settings.support.speed':
+      case 'settings.support.distanceY':
+      case 'settings.support.density':
+      case 'settings.support.minArea':
+      case 'settings.support.margin':
+      case 'settings.support.speed':
+      case 'settings.support.flowRate':
         if (!localStorage.active) return this.openAddPrinterDialog();
 
         if (value === null) {
@@ -374,6 +382,15 @@ class Settings extends React.Component {
               <NumberField name="settings.brim.size" min={0} max={20} fullWidth floatingLabelText="Size" />
               <NumberField name="settings.brim.speed" min={10} max={200} fullWidth floatingLabelText="Speed" />
               <NumberField name="settings.brim.flowRate" min={0.1} max={4} fullWidth floatingLabelText="Flow rate" />
+              <p>Support</p>
+              <Checkbox name="settings.support.enabled" label="Enabled" />
+              <NumberField name="settings.support.speed" min={0.1} fullWidth floatingLabelText="Accaptance Margin" />
+              <NumberField name="settings.support.distanceY" min={0.1} fullWidth floatingLabelText="Distance Y" />
+              <NumberField name="settings.support.density" min={0} max={100} fullWidth floatingLabelText="Density" />
+              <NumberField name="settings.support.margin" min={0.1} fullWidth floatingLabelText="Margin" />
+              <NumberField name="settings.support.minArea" min={1} fullWidth floatingLabelText="Min Area" />
+              <NumberField name="settings.support.speed" min={10} max={200} fullWidth floatingLabelText="Speed" />
+              <NumberField name="settings.support.flowRate" min={0.1} max={4} fullWidth floatingLabelText="Flow rate" />
               <p>First layer</p>
               <NumberField name="settings.firstLayer.speed" min={10} max={200} fullWidth floatingLabelText="Speed" />
               <NumberField name="settings.firstLayer.flowRate" min={0.1} max={4} fullWidth floatingLabelText="Flow rate" />

src/settings/default.yml

@@ -22,11 +22,10 @@ travel:
   speed: 200.0
 support:
   enabled: false
-  acceptanceMargin: 1.5
+  minArea: 2
   distanceY: 0.4
-  gridSize: 6.0
+  density: 5.0
   margin: 2.0
-  plateSize: 4.0
   flowRate: 0.8
   speed: 40.0
 innerShell:

src/sliceActions/generateInfills.js

@@ -5,7 +5,7 @@ import Shape from 'clipper-js';
 export default function generateInfills(slices, settings) {
   let {
     layerHeight,
-    innerInfill: { density: infillDensity },
+    innerInfill: { density },
     thickness: {
       top: topThickness,
       bottom: bottomThickness
@@ -13,11 +13,11 @@ export default function generateInfills(slices, settings) {
     nozzleDiameter
   } = settings;
 
-  infillDensity /= 100;
+  density /= 100;
   nozzleDiameter /= PRECISION;
 
-  const bidirectionalInfill = infillDensity < 0.8;
-  const infillGridSize = nozzleDiameter * (bidirectionalInfill ? 2 : 1) / infillDensity;
+  const bidirectionalInfill = density < 0.8;
+  const infillGridSize = nozzleDiameter * (bidirectionalInfill ? 2 : 1) / density;
 
   const bottomSkinCount = Math.ceil(bottomThickness / layerHeight);
   const topSkinCount = Math.ceil(topThickness / layerHeight);

src/sliceActions/generateSupport.js

@@ -2,75 +2,42 @@ import getFillTemplate from './getFillTemplate.js';
 import Shape from 'clipper-js';
 import { PRECISION } from '../constants.js';
 
+const PRECISION_SQUARED = Math.pow(PRECISION, 2);
+
 export default function generateSupport(slices, settings) {
   if (!settings.support.enabled) return;
 
   let {
     layerHeight,
-    support: {
-      gridSize: supportGridSize,
-      margin: supportMargin,
-      plateSize: plateSize,
-      distanceY: supportDistanceY
-    },
+    support: { density, margin, minArea, distanceY },
     nozzleDiameter
   } = settings;
 
-  supportGridSize /= PRECISION;
-  supportMargin /= PRECISION;
-  plateSize /= PRECISION;
+  density /= 100;
+  margin /= PRECISION;
   nozzleDiameter /= PRECISION;
-  var supportDistanceLayers = Math.max(Math.ceil(supportDistanceY / layerHeight), 1);
 
-  var supportAreas = new Shape([], true);
+  const infillGridSize = nozzleDiameter *  2 / density;
+  const supportDistanceLayers = Math.max(Math.ceil(distanceY / layerHeight), 1);
 
-  for (var layer = slices.length - 1 - supportDistanceLayers; layer >= 0; layer --) {
-    var currentSlice = slices[layer];
+  let supportArea = new Shape([], true);
 
-    if (supportAreas.length > 0) {
+  for (let layer = slices.length - 1 - supportDistanceLayers; layer >= supportDistanceLayers; layer --) {
+    const currentLayer = slices[layer + supportDistanceLayers - 1];
+    const upSkin = slices[layer + supportDistanceLayers];
+    const downSkin = slices[layer - supportDistanceLayers];
 
-      if (layer >= supportDistanceLayers) {
-        var sliceSkin = slices[layer - supportDistanceLayers].outline;
-        sliceSkin = sliceSkin;
+    const neededSupportArea = upSkin.outline.difference(currentLayer.outline.offset(margin));
 
-        var supportAreasSlimmed = supportAreas.difference(sliceSkin.offset(supportMargin));
-        if (supportAreasSlimmed.area() < 100.0) {
-          supportAreas = supportAreas.difference(sliceSkin);
-        }
-        else {
-          supportAreas = supportAreasSlimmed;
-        }
-      }
-
-      var supportTemplate = getFillTemplate(supportAreas.bounds(), supportGridSize, true, true);
-      var supportFill = supportTemplate.intersect(supportAreas);
-      if (supportFill.length === 0) {
-        currentSlice.support = supportAreas.clone();
-      }
-      else {
-        currentSlice.support = supportFill;
-      }
+    if (neededSupportArea.totalArea() * PRECISION_SQUARED > minArea) {
+      supportArea = supportArea.union(neededSupportArea);
     }
+    if (downSkin) supportArea = supportArea.difference(downSkin.outline.offset(margin));
 
-    var supportSkin = slices[layer + supportDistanceLayers - 1].outline;
+    const bounds = supportArea.shapeBounds();
+    const innerFillTemplate = getFillTemplate(bounds, infillGridSize, true, true);
 
-    var slice = slices[layer + supportDistanceLayers];
-    for (var i = 0; i < slice.parts.length; i ++) {
-      var slicePart = slice.parts[i];
-
-      if (slicePart.intersect.closed) {
-        var outerLine = slicePart.outerLine;
-      }
-      else {
-        var outerLine = slicePart.intersect.offset(supportMargin);
-      }
-
-      var overlap = supportSkin.offset(supportMargin).intersect(outerLine);
-      var overhang = outerLine.difference(overlap);
-
-      if (overlap.length === 0 || overhang.length > 0) {
-        supportAreas = supportAreas.join(overhang);
-      }
-    }
+    slices[layer].support = supportArea.clone().join(supportArea.intersect(innerFillTemplate));
+    slices[layer].supportOutline = supportArea;
   }
 }

src/sliceActions/optimizePaths.js

@@ -74,7 +74,7 @@ export default function optimizePaths(slices, settings) {
 
     slice.parts = parts;
 
-    if (typeof slice.support !== 'undefined' && slice.support.length > 0) {
+    if (typeof slice.support !== 'undefined' && slice.support.paths.length > 0) {
       slice.support = optimizeShape(slice.support, start);
       start.copy(slice.support.lastPoint(true));
     }

src/sliceActions/slicesToGCode.js

@@ -62,11 +62,11 @@ export default function slicesToGCode(slices, settings) {
 
           const unRetract = isOuterShell;
           const profile = isOuterShell ? profiles.outerShell : profiles.innerShell;
-          pathToGCode(outline, combing && true, gcode, shell, false, unRetract, z, profile);
+          pathToGCode(outline, combing, gcode, shell, false, unRetract, z, profile);
         }
 
-        pathToGCode(outline, combing && true, gcode, part.outerFill, false, false, z, profiles.outerInfill);
-        pathToGCode(outline, combing && true, gcode, part.innerFill, true, false, z, profiles.innerInfill);
+        pathToGCode(outline, combing, gcode, part.outerFill, false, false, z, profiles.outerInfill);
+        pathToGCode(outline, combing, gcode, part.innerFill, true, false, z, profiles.innerInfill);
       } else {
         const retract = !(slice.parts.length === 1 && typeof slice.support === 'undefined');
         pathToGCode(null, false, gcode, part.shape, retract, retract, z, profiles.outerShell);
@@ -74,7 +74,7 @@ export default function slicesToGCode(slices, settings) {
     }
 
     if (typeof slice.support !== 'undefined') {
-      pathToGCode(null, false, gcode, slice.support, true, true, z, profiles.support);
+      pathToGCode(slice.supportOutline, combing, gcode, slice.support, true, true, z, profiles.support);
     }
   }