Doodle3D-Slicer/src/slicer.js

547 lines
15 KiB
JavaScript

/******************************************************
*
* Slicer
*
* TODO (optimalisatie)
* sorteer lijnen op laagste hoogte -> stop loop wanneer hij een lijn zonder intersectie heeft gevonden
* verwijder lijnen die ooit interactie gehad hebben, maar nu niet meer
* helft van lijnen toevoegen omdat 4face altijd recht is, en 3face dus te veel data bevat
*
* omliggende lagen -> difference && sum omliggende lijnen
* voor laag 5 = 5 diff (3 && 4 && 6 && 7))
*
******************************************************/
D3D.Slicer = function () {
"use strict";
this.lines = [];
};
D3D.Slicer.prototype.setMesh = function (mesh) {
"use strict";
mesh.updateMatrix();
var geometry = mesh.geometry.clone();
geometry.mergeVertices();
geometry.applyMatrix(mesh.matrix);
if (geometry instanceof THREE.BufferGeometry) {
geometry = new THREE.Geometry().fromBufferGeometry(geometry);
}
this.geometry = geometry;
this.createLines();
return this;
};
D3D.Slicer.prototype.createLines = function () {
"use strict";
this.lines = [];
var lineLookup = {};
var self = this;
function addLine (a, b) {
//think lookup can only be b_a, a_b is only possible when face is flipped
var index = lineLookup[a + "_" + b] || lineLookup[b + "_" + a];
if (index === undefined) {
index = self.lines.length;
lineLookup[a + "_" + b] = index;
self.lines.push({
line: new THREE.Line3(self.geometry.vertices[a], self.geometry.vertices[b]),
connects: [],
normals: []
});
}
return index;
}
for (var i = 0; i < this.geometry.faces.length; i ++) {
var face = this.geometry.faces[i];
var normal = new THREE.Vector2().set(face.normal.x, face.normal.z).normalize();
//check for only adding unique lines
//returns index of said line
var a = addLine(face.a, face.b);
var b = addLine(face.b, face.c);
var c = addLine(face.c, face.a);
//set connecting lines (based on face)
this.lines[a].connects.push(b, c);
this.lines[b].connects.push(c, a);
this.lines[c].connects.push(a, b);
this.lines[a].normals.push(normal);
this.lines[b].normals.push(normal);
this.lines[c].normals.push(normal);
}
};
D3D.Slicer.prototype.slice = function (height, step) {
"use strict";
var layersIntersections = [];
for (var i = 0; i < this.lines.length; i ++) {
var line = this.lines[i];
var min = Math.ceil(Math.min(line.line.start.y, line.line.end.y) / step);
var max = Math.floor(Math.max(line.line.start.y, line.line.end.y) / step);
for (var layerIndex = min; layerIndex <= max; layerIndex ++) {
if (layerIndex >= 0) {
if (layersIntersections[layerIndex] === undefined) {
layersIntersections[layerIndex] = [];
}
layersIntersections[layerIndex].push(i);
}
}
}
var slices = [];
for (var layer = 1; layer < layersIntersections.length; layer ++) {
var layerIntersections = layersIntersections[layer];
var y = layer*step;
var intersections = [];
for (var i = 0; i < layerIntersections.length; i ++) {
var index = layerIntersections[i];
var line = this.lines[index].line;
var alpha = (y - line.start.y) / (line.end.y - line.start.y);
var x = line.start.x * alpha + line.end.x * (1 - alpha);
var z = line.start.z * alpha + line.end.z * (1 - alpha);
intersections[index] = new THREE.Vector2(x, z);
}
var done = [];
var slice = [];
for (var i = 0; i < layerIntersections.length; i ++) {
var index = layerIntersections[i];
if (done.indexOf(index) === -1) {
var shape = [];
while (index !== -1) {
var intersection = intersections[index];
shape.push({X: intersection.x, Y: intersection.y});
done.push(index);
var connects = this.lines[index].connects;
var faceNormals = this.lines[index].normals;
for (var j = 0; j < connects.length; j ++) {
index = connects[j];
if (intersections[index] && done.indexOf(index) === -1) {
var a = new THREE.Vector2().set(intersection.x, intersection.y);
var b = intersections[index];
var normal = a.sub(b).normal().normalize();
var faceNormal = faceNormals[Math.floor(j/2)];
if (normal.dot(faceNormal) > 0) {
break;
}
else {
index = -1;
}
}
else {
index = -1;
}
}
}
/*
for (var i = 0; i < shape.length; i ++) {
var point = shape[i];
var previousPoint = shape[(i + shape.length - 1) % shape.length];
var nextPoint = shape[(i + 1) % shape.length];
var point = new THREE.Vector2(point.X, point.Y);
var previousPoint = new THREE.Vector2(previousPoint.X, previousPoint.Y);
var nextPoint = new THREE.Vector2(nextPoint.X, nextPoint.Y);
//var lineLength = nextPoint.sub(previousPoint).length();
var normal = nextPoint.sub(previousPoint).normal().normalize();
var distance = Math.abs(normal.dot(point.sub(previousPoint)));
//something better for offset check
if (distance <= 0.01) {
shape.splice(i, 1);
i --;
}
}
*/
//think this check is not nescesary, always higher as 0
if (shape.length > 0) {
slice.push(shape);
}
}
}
//stop when ther are no intersects
if (slice.length > 0) {
slices.push(slice);
}
else {
break;
}
}
return slices;
};
D3D.Slicer.prototype.getInset = function (slice, offset) {
"use strict";
var solution = new ClipperLib.Paths();
var co = new ClipperLib.ClipperOffset(1, 1);
co.AddPaths(slice, ClipperLib.JoinType.jtRound, ClipperLib.EndType.etClosedPolygon);
co.Execute(solution, -offset);
return solution;
};
D3D.Slicer.prototype.getFillTemplate = function (dimension, size, even, uneven) {
"use strict";
var paths = new ClipperLib.Paths();
if (even) {
for (var length = 0; length <= dimension; length += size) {
paths.push([{X: length, Y: 0}, {X: length, Y: dimension}]);
}
}
if (uneven) {
for (var length = 0; length <= dimension; length += size) {
paths.push([{X: 0, Y: length}, {X: dimension, Y: length}]);
}
}
return paths;
};
D3D.Slicer.prototype.slicesToData = function (slices, printer) {
"use strict";
//scale because of clipper crap
var scale = 100;
var layerHeight = printer.config["printer.layerHeight"] * scale;
var dimensionsZ = printer.config["printer.dimensions.z"] * scale;
var wallThickness = printer.config["printer.wallThickness"] * scale;
var shellThickness = printer.config["printer.shellThickness"] * scale;
var fillSize = printer.config["printer.fillSize"] * scale;
var brimOffset = printer.config["printer.brimOffset"] * scale;
var data = [];
var lowFillTemplate = this.getFillTemplate(dimensionsZ, fillSize, true, true);
for (var layer = 0; layer < slices.length; layer ++) {
var slice = slices[layer];
//var outerLayer = ClipperLib.JS.Clean(slice, 1.0);
var outerLayer = slice.clone();
ClipperLib.JS.ScaleUpPaths(outerLayer, scale);
var innerLayer = [];
for (var i = wallThickness; i < shellThickness; i += wallThickness) {
var inset = this.getInset(outerLayer, i);
innerLayer = innerLayer.concat(inset);
}
//moet fillArea wel kleiner?
//var fillArea = this.getInset((inset || outerLayer), wallThickness);
var fillArea = (inset || outerLayer);
var fillAbove = false;
//for (var i = 1; i < shellThickness/layerHeight; i ++) {
for (var i = 1; i < shellThickness/layerHeight; i ++) {
var newLayer = ClipperLib.JS.Clone(slices[layer + i]);
ClipperLib.JS.ScaleUpPaths(newLayer, scale);
if (newLayer.length === 0 || (fillAbove && fillAbove.length === 0)) {
fillAbove = [];
break;
}
else if (fillAbove === false) {
fillAbove = newLayer;
}
else {
var c = new ClipperLib.Clipper();
var solution = new ClipperLib.Paths();
c.AddPaths(newLayer, ClipperLib.PolyType.ptSubject, true);
c.AddPaths(fillAbove, ClipperLib.PolyType.ptClip, true);
c.Execute(ClipperLib.ClipType.ctIntersection, solution);
fillAbove = solution;
}
}
//kijkt alleen nog naar boven
//omliggende lagen hebben inhoud van lowFill;
//inset moet opgevult worden;
//verschill tussen lowFill en inset moet vol, rest is raster
var clipper = new ClipperLib.Clipper();
var highFillArea = new ClipperLib.Paths();
clipper.AddPaths(fillArea, ClipperLib.PolyType.ptSubject, true);
clipper.AddPaths(fillAbove, ClipperLib.PolyType.ptClip, true);
clipper.Execute(ClipperLib.ClipType.ctDifference, highFillArea);
var clipper = new ClipperLib.Clipper();
var lowFillArea = new ClipperLib.Paths();
clipper.AddPaths(fillArea, ClipperLib.PolyType.ptSubject, true);
clipper.AddPaths(highFillArea, ClipperLib.PolyType.ptClip, true);
clipper.Execute(ClipperLib.ClipType.ctDifference, lowFillArea);
var fill = [];
var clipper = new ClipperLib.Clipper();
var lowFillStrokes = new ClipperLib.Paths();
clipper.AddPaths(lowFillTemplate, ClipperLib.PolyType.ptSubject, false);
clipper.AddPaths(lowFillArea, ClipperLib.PolyType.ptClip, true);
clipper.Execute(ClipperLib.ClipType.ctIntersection, lowFillStrokes);
fill = fill.concat(lowFillStrokes);
//optimize
//make as big as bounding box of highFillArea
var highFillTemplate = this.getFillTemplate(dimensionsZ, wallThickness, (layer % 2 === 0), (layer % 2 === 1));
var clipper = new ClipperLib.Clipper();
var highFillStrokes = new ClipperLib.Paths();
clipper.AddPaths(highFillTemplate, ClipperLib.PolyType.ptSubject, false);
clipper.AddPaths(highFillArea, ClipperLib.PolyType.ptClip, true);
clipper.Execute(ClipperLib.ClipType.ctIntersection, highFillStrokes);
fill = fill.concat(highFillStrokes);
//create brim
/*if (layer === 0) {
var brim = this.getInset(outerLayer, -brimOffset);
outerLayer = brim.concat(outerLayer);
}*/
ClipperLib.JS.ScaleDownPaths(outerLayer, scale);
ClipperLib.JS.ScaleDownPaths(innerLayer, scale);
ClipperLib.JS.ScaleDownPaths(fill, scale);
data.push({
outerLayer: outerLayer,
innerLayer: innerLayer,
fill: fill
});
}
return data;
};
D3D.Slicer.prototype.dataToGcode = function (data, printer) {
"use strict";
var layerHeight = printer.config["printer.layerHeight"];
var normalSpeed = printer.config["printer.speed"];
var bottomSpeed = printer.config["printer.bottomLayerSpeed"];
var firstLayerSlow = printer.config["printer.firstLayerSlow"];
var bottomFlowRate = printer.config["printer.bottomFlowRate"];
var travelSpeed = printer.config["printer.travelSpeed"];
var filamentThickness = printer.config["printer.filamentThickness"];
var wallThickness = printer.config["printer.wallThickness"];
var enableTraveling = printer.config["printer.enableTraveling"];
var retractionEnabled = printer.config["printer.retraction.enabled"];
var retractionSpeed = printer.config["printer.retraction.speed"];
var retractionMinDistance = printer.config["printer.retraction.minDistance"];
var retractionAmount = printer.config["printer.retraction.amount"];
function sliceToGcode (slice) {
var gcode = [];
for (var i = 0; i < slice.length; i ++) {
var shape = slice[i];
var previousPoint;
for (var j = 0; j < shape.length; j ++) {
var point = shape[j];
if (j === 0) {
//TODO
//add retraction
if (extruder > retractionMinDistance && retractionEnabled) {
gcode.push([
"G0",
"E" + (extruder - retractionAmount).toFixed(3),
"F" + (retractionSpeed * 60).toFixed(3)
].join(" "));
}
gcode.push([
"G0",
"X" + point.X.toFixed(3) + " Y" + point.Y.toFixed(3) + " Z" + z,
"F" + (travelSpeed*60)
].join(" "));
if (extruder > retractionMinDistance && retractionEnabled) {
gcode.push([
"G0",
"E" + extruder.toFixed(3),
"F" + (retractionSpeed * 60).toFixed(3)
].join(" "));
}
}
else {
var a = new THREE.Vector2().set(point.X, point.Y);
var b = new THREE.Vector2().set(previousPoint.X, previousPoint.Y);
var lineLength = a.distanceTo(b);
extruder += lineLength * wallThickness * layerHeight / filamentSurfaceArea * flowRate;
gcode.push([
"G1",
"X" + point.X.toFixed(3) + " Y" + point.Y.toFixed(3) + " Z" + z,
"F" + speed,
"E" + extruder.toFixed(3)
].join(" "));
}
previousPoint = point;
}
}
return gcode;
}
var gcode = printer.getStartCode();
var extruder = 0.0;
var speed = firstLayerSlow ? (bottomSpeed*60).toFixed(3) : (normalSpeed*60).toFixed(3);
var filamentSurfaceArea = Math.pow((filamentThickness/2), 2) * Math.PI;
var flowRate = bottomFlowRate;
for (var layer = 0; layer < data.length; layer ++) {
var slice = data[layer];
//turn on fan on layer 2
if (layer === 2) {
gcode.push("M106");
speed = (normalSpeed*60).toFixed(3);
flowRate = 1;
}
var z = ((layer + 1) * layerHeight).toFixed(3);
gcode = gcode.concat(sliceToGcode(slice.outerLayer));
gcode = gcode.concat(sliceToGcode(slice.innerLayer));
gcode = gcode.concat(sliceToGcode(slice.fill));
}
gcode = gcode.concat(printer.getEndCode());
return gcode;
};
D3D.Slicer.prototype.drawPaths = function (printer, min, max) {
"use strict";
var layerHeight = printer.config["printer.layerHeight"];
var dimensionsZ = printer.config["printer.dimensions.z"];
function drawLines (paths, color) {
context.fillStyle = color;
context.strokeStyle = color;
context.beginPath();
for (var i = 0; i < paths.length; i ++) {
var path = paths[i];
context.moveTo((path[0].X * 2), (path[0].Y * 2));
for (var j = 0; j < path.length; j ++) {
var point = path[j];
context.lineTo((point.X * 2), (point.Y * 2));
}
//context.closePath();
}
context.stroke();
}
function drawVertexes (paths, color) {
context.fillStyle = color;
context.strokeStyle = color;
for (var i = 0; i < paths.length; i ++) {
var path = paths[i];
for (var j = 0; j < path.length; j ++) {
var point = path[j];
context.beginPath();
context.arc(point.X * 2, point.Y * 2, 1, 0, Math.PI*2, false);
context.stroke();
}
}
}
var slices = this.slice(dimensionsZ, layerHeight);
var data = this.slicesToData(slices, printer);
var canvas = document.createElement("canvas");
canvas.width = 400;
canvas.height = 400;
var context = canvas.getContext("2d");
for (var layer = min; layer < max; layer ++) {
var slice = data[layer % data.length];
drawLines(slice.outerLayer, "red");
drawLines(slice.innerLayer, "green");
drawLines(slice.fill, "blue");
drawVertexes(slice.outerLayer, "green");
}
return canvas;
};
D3D.Slicer.prototype.getGcode = function (printer) {
"use strict";
var layerHeight = printer.config["printer.layerHeight"];
var dimensionsZ = printer.config["printer.dimensions.z"];
var start = new Date().getTime();
var slices = this.slice(dimensionsZ, layerHeight);
var end = new Date().getTime();
console.log("Slicing: " + (end - start) + "ms");
//still error in first layer, so remove first layer
//see https://github.com/Doodle3D/Doodle3D-Slicer/issues/1
var start = new Date().getTime();
var data = this.slicesToData(slices, printer);
var end = new Date().getTime();
console.log("Data: " + (end - start) + "ms");
//return data;
//TODO
//make the path more optimized for 3d printers
//make the printer follow the shortest path from line to line
//see https://github.com/Ultimaker/CuraEngine#gcode-generation
var start = new Date().getTime();
var gcode = this.dataToGcode(data, printer);
var end = new Date().getTime();
console.log("Gcode: " + (end - start) + "ms");
return gcode;
};