Merge branch 'slice-test' into develop

library/clipper.js

@@ -3100,7 +3100,7 @@
       if (this.m_ExecuteLocked)
         return false;
       if (this.m_HasOpenPaths)
-        ClipperLib.Error("Error: PolyTree struct is need for open path clipping.");
+        //ClipperLib.Error("Error: PolyTree struct is need for open path clipping.");
       this.m_ExecuteLocked = true;
       ClipperLib.Clear(solution);
       this.m_SubjFillType = subjFillType;

slice_test.html

@@ -6,6 +6,7 @@
 <script src="library/jquery.js"></script>
 <script src="library/three.js"></script>
 <script src="library/cal.js"></script>
+<script src="library/clipper.js"></script>
 
 <script src="src/utils.js"></script>
 <script src="src/box.js"></script>
@@ -27,22 +28,46 @@ canvas {border: 1px solid black;}
 var localIp = location.hash.substring(1);
 var doodleBox = new D3D.Box(localIp);
 
+var gcode;
 doodleBox.onload = function () {
-	"use strict";
+	doodleBox.printer.config["printer.bottomFlowRate"] = 1.0;
+	doodleBox.printer.config["printer.layerHeight"] = 0.3;
+	doodleBox.printer.config["printer.retraction.enabled"] = false;
 
-	/*var gcode = slicer.getGcode(doodleBox.printer);
+	gcode = slicer.getGcode(doodleBox.printer.config);
 
-	var print = $(document.createElement("a")).html("Print").on("click", function () {
+	var canvas = document.getElementById("canvas");
-		doodleBox.print(gcode);
+	var context = canvas.getContext("2d");
-	});
+
-	var stop = $(document.createElement("a")).html("Stop").on("click", function () {
+	function drawPolygons (paths, color) {
-		doodleBox.stop();
+		context.fillStyle = color;
-	});
+		context.strokeStyle = color;
-	var download = $(document.createElement("a")).html("Download").attr({
+		context.beginPath();
-		download: "test.gcode",
+
-		href: "data:text/plain," + encodeURIComponent(gcode.join("\n"))
+		for (var i = 0; i < paths.length; i ++) {
-	});
+			var path = paths[i];
-	$("body").append(print, stop, download);*/
+
+			context.moveTo((path[0].X- 100) * 8.0 + 200, (path[0].Y- 100) * 8.0 + 200);
+
+			for (var j = 0; j < path.length; j ++) {
+				var point = path[j];
+				context.lineTo((point.X- 100) * 8.0 + 200, (point.Y- 100) * 8.0 + 200);
+			}
+			context.closePath();
+		}
+		context.stroke();
+	}
+
+	//for (var layer = 0; layer < gcode.length; layer ++) {
+		var layer = 0;
+		var slice = gcode[layer];
+
+		console.log(gcode.length);
+
+		drawPolygons(slice.outerLayer, "red");
+		drawPolygons(slice.innerLayer, "green");
+		drawPolygons(slice.fill, "blue");
+	//}*/
 };
 
 var scene = new THREE.Scene();
@@ -54,35 +79,69 @@ var camera = new THREE.PerspectiveCamera(75, renderer.domElement.width/renderer.
 
 applyMouseControls(renderer, camera, 1000);
 
+var geometry = (function () {
+	var circle = new THREE.Shape();
+	circle.absarc(0, 0, 20, 0, Math.PI*2, false);
+
+	var hole = new THREE.Path();
+	hole.absarc(0, 0, 10, 0, Math.PI*2, true );
+
+	circle.holes.push(hole);
+
+	var matrix = new THREE.Matrix4();
+	matrix.makeRotationX(Math.PI*1.5);
+
+	var geometry = new THREE.ExtrudeGeometry(circle, {
+		amount: 1, 
+		bevelEnabled: false, 
+		steps: 1
+	});
+	geometry.applyMatrix(matrix);
+
+	return geometry;
+})();
+
 var material = new THREE.MeshLambertMaterial({color: 0x000000, wireframe: true});
-var geometry = new THREE.TorusGeometry(20, 10, 10, 10);
+//var geometry = new THREE.TorusGeometry(40, 20, 10, 10);
 //var geometry = new THREE.BoxGeometry(10, 10, 10, 1, 1, 1);
-//var geometry = new THREE.SphereGeometry(40, 10, 10);
+//var geometry = new THREE.SphereGeometry(10, 10, 10);
 var mesh = new THREE.Mesh(geometry, material);
 scene.add(mesh);
 
+var slicer = new D3D.Slicer().setGeometry(geometry);
+
+var canvas = document.getElementById("canvas");
+var context = canvas.getContext("2d");
+
+var slicer = new D3D.Slicer().setGeometry(geometry);
+//slicer.draw(1, context);
+
+/*
 (function () {
 	var slicer = new D3D.Slicer().setGeometry(geometry);
 	var slices = slicer.slice(200, 0.2);
+	slices.shift();
 	//var slices = slicer.slice(1, 1);
 
 	CAL.Scene.setCanvas(document.getElementById("canvas"));
 
 	//error at layer 0;
 	//maybe because of geomety
-	var layer = 4;
+	var layer = 0;
 
 	var shapes = [];
 
 	var slice = slices[layer];
 
+	//downloadFile("slice.json", JSON.stringify(slice));
+
 	for (var i = 0; i < slice.length; i ++) {
 		var shape = new CAL.Shape({shapeColor: false});
 		shapes.push(shape);
 
 		for (var j = 0; j < slice[i].length; j ++) {
 			var point = slice[i][j];
-			shape.addPoint(new CAL.Vector((point.x-100) * 5 + 200, (point.y-100) * 5 + 200));
+			shape.addPoint(new CAL.Vector(point.X, point.Y));
 		}
 	}
 
@@ -100,6 +159,7 @@ scene.add(mesh);
 		}
 	}
 })();
+*/
 
 (function animate () {
 	requestAnimationFrame(animate);

src/box.js

@@ -20,6 +20,8 @@ D3D.Box = function (localIp) {
 	this.localIp = localIp;
 	this.api = "http://" + localIp + "/d3dapi/";
 
+	this.config = {};
+
 	this.printBatches = [];
 	this.currentBatch = 0;
 
@@ -31,7 +33,7 @@ D3D.Box = function (localIp) {
 
 		for (var i in data) {
 			if (i.indexOf("doodle3d") === 0) {
-				self[i] = data[i];
+				self.config[i] = data[i];
 			}
 		}
 
@@ -65,7 +67,7 @@ D3D.Box.prototype.updateState = function () {
 
 	//que api calls so they don't overload the d3d box
 	getAPI(this.api + "info/status", function (data) {
-		self.printer.data = data;
+		self.printer.status = data;
 
 		self.update();
 	});

src/printer.js

@@ -8,18 +8,19 @@
 D3D.Printer = function (config) {
 	"use strict";
 
-	this.data = {};
+	this.status = {};
+	this.config = {};
 
 	for (var i in config) {
 		if (i.indexOf("printer") === 0) {
-			this[i] = config[i];
+			this.config[i] = config[i];
 		}
 	}
 };
 D3D.Printer.prototype.getStartCode = function () {
 	"use strict";
 	
-	var gcode = this["printer.startcode"];
+	var gcode = this.config["printer.startcode"];
 	gcode = this.subsituteVariables(gcode);
 
 	return gcode.split("\n");
@@ -27,7 +28,7 @@ D3D.Printer.prototype.getStartCode = function () {
 D3D.Printer.prototype.getEndCode = function () {
 	"use strict";
 	
-	var gcode = this["printer.endcode"];
+	var gcode = this.config["printer.endcode"];
 	gcode = this.subsituteVariables(gcode);
 
 	return gcode.split("\n");
@@ -35,12 +36,12 @@ D3D.Printer.prototype.getEndCode = function () {
 D3D.Printer.prototype.subsituteVariables = function (gcode) {
 	"use strict";
 
-	var temperature = this["printer.temperature"];
+	var temperature = this.config["printer.temperature"];
-	var bedTemperature = this["printer.bed.temperature"];
+	var bedTemperature = this.config["printer.bed.temperature"];
-	var preheatTemperature = this["printer.heatup.temperature"];
+	var preheatTemperature = this.config["printer.heatup.temperature"];
-	var preheatBedTemperature = this["printer.heatup.bed.temperature"];
+	var preheatBedTemperature = this.config["printer.heatup.bed.temperature"];
-	var printerType = this["printer.type"];
+	var printerType = this.config["printer.type"];
-	var heatedbed = this["printer.heatedbed"];
+	var heatedbed = this.config["printer.heatedbed"];
 
 	switch (printerType) {
 		case "makerbot_replicator2": printerType = "r2"; break; 

src/slicer.js

@@ -5,8 +5,13 @@
 * TODO (optimalisatie)
 * sorteer lijnen op laagste hoogte -> stop loop wanneer hij een lijn zonder intersectie heeft gevonden
 * verwijder lijnen die ooit interactie gehad hebben, maar nu niet meer
+* helft van lijnen toevoegen omdat 4face altijd recht is, en 3face dus te veel data bevat
+* 
+* omliggende lagen -> difference && sum omliggende lijnen
+* voor laag 5 = 5 diff (3 && 4 && 6 && 7))
 *
 ******************************************************/
+var use_deprecated = true;
 
 D3D.Slicer = function () {
 	"use strict";
@@ -69,9 +74,9 @@ D3D.Slicer.prototype.createLines = function () {
 		this.lines[b].connects.push(c, a);
 		this.lines[c].connects.push(a, b);
 
-		this.lines[a].normals.push(normal, normal);
+		this.lines[a].normals.push(normal);
-		this.lines[b].normals.push(normal, normal);
+		this.lines[b].normals.push(normal);
-		this.lines[c].normals.push(normal, normal);
+		this.lines[c].normals.push(normal);
 	}
 
 	//sort lines on min height
@@ -119,7 +124,7 @@ D3D.Slicer.prototype.slice = function (height, step) {
 
 				while (index !== -1) {
 					var intersection = intersections[index];
-					shape.push(intersection);
+					shape.push({X: intersection.x, Y: intersection.y});
 
 					done.push(index);
 
@@ -130,7 +135,7 @@ D3D.Slicer.prototype.slice = function (height, step) {
 
 						if (intersections[index] && done.indexOf(index) === -1) {
 							var normal = new THREE.Vector2().copy(intersection).sub(intersections[index]).normal().normalize();
-							var faceNormal = faceNormals[j];
+							var faceNormal = faceNormals[Math.floor(j/2)];
 
 							if (normal.dot(faceNormal) > 0) {
 								break;
@@ -152,6 +157,7 @@ D3D.Slicer.prototype.slice = function (height, step) {
 			}
 		}
 
+		//stop when ther are no intersects
 		if (slice.length > 0) {
 			slices.push(slice);
 		}
@@ -162,44 +168,128 @@ D3D.Slicer.prototype.slice = function (height, step) {
 
 	return slices;
 };
-D3D.Slicer.prototype.getGcode = function (printer) {
+D3D.Slicer.prototype.getInset = function (slice, offset) {
 	"use strict";
 
-	var normalSpeed = doodleBox.printer["printer.speed"];
+	var solution = new ClipperLib.Paths();
-	var bottomSpeed = doodleBox.printer["printer.bottomLayerSpeed"];
+	var co = new ClipperLib.ClipperOffset(1, 1);
-	var firstLayerSlow = doodleBox.printer["printer.firstLayerSlow"];
+	co.AddPaths(slice, ClipperLib.JoinType.jtRound, ClipperLib.EndType.etClosedPolygon);
-	var bottomFlowRate = doodleBox.printer["printer.bottomFlowRate"];
+	co.Execute(solution, -offset);
-	var travelSpeed = doodleBox.printer["printer.travelSpeed"];
-	var filamentThickness = doodleBox.printer["printer.filamentThickness"];
-	var wallThickness = doodleBox.printer["printer.wallThickness"];
-	var layerHeight = doodleBox.printer["printer.layerHeight"];
-	var enableTraveling = doodleBox.printer["printer.enableTraveling"];
-	var retractionEnabled = doodleBox.printer["printer.retraction.enabled"];
-	var retractionSpeed = doodleBox.printer["printer.retraction.speed"];
-	var retractionminDistance = doodleBox.printer["printer.retraction.minDistance"];
-	var retractionAmount = doodleBox.printer["printer.retraction.amount"];
-	var dimensionsZ = doodleBox.printer["printer.dimensions.z"];
 
-	var gcode = doodleBox.printer.getStartCode();
+	return solution;
+};
+D3D.Slicer.prototype.getFillTemplate = function (dimension, size, even, uneven) {
+	var paths = new ClipperLib.Paths();
 
-	var extruder = 0.0;
+	if (even) {
-	var speed = firstLayerSlow ? (bottomSpeed*60).toFixed(3) : (normalSpeed*60).toFixed(3);
+		for (var length = 0; length <= dimension; length += size) {
-	var flowRate = bottomFlowRate;
+			paths.push([{X: length, Y: 0}, {X: length, Y: dimension}]);
-	var filamentSurfaceArea = Math.pow((filamentThickness/2), 2) * Math.PI;
+		}
+	}
+	if (uneven) {
+		for (var length = 0; length <= dimension; length += size) {
+			paths.push([{X: 0, Y: length}, {X: dimension, Y: length}]);
+		}
+	}
+	
+	return paths;
+};
+D3D.Slicer.prototype.slicesToData = function (slices, config) {
+	var data = [];
 
-	var slices = this.slice(dimensionsZ, layerHeight);
+	//scale because of clipper crap
+	var scale = 100;
+
+	var layerHeight = config["printer.layerHeight"] * scale;
+	var dimensionsZ = config["printer.dimensions.z"] * scale;
+	//should come from config???
+	//aan rick voorleggen
+	var nozzleSize = 0.4 * scale;
+	var shellThickness = 0.8 * scale;
+	var fillSize = 5 * scale;
+
+	var lowFillTemplate = this.getFillTemplate(dimensionsZ, fillSize, true, true);
+	
 
 	for (var layer = 0; layer < slices.length; layer ++) {
 		var slice = slices[layer];
+		var highFillTemplate = this.getFillTemplate(dimensionsZ, nozzleSize*2, (layer % 2 === 0), (layer % 2 === 1));
 
-		//turn on fan on layer 2
+		//var outerLayer = ClipperLib.JS.Clean(slice, 1.0);
-		if (layer === 2) {
+		var outerLayer = slice.clone();
-			gcode.push("M106");
+		ClipperLib.JS.ScaleUpPaths(outerLayer, scale);
-			speed = (normalSpeed*60).toFixed(3);
+
-			flowRate = 1;
+		var innerLayer = [];
+
+		for (var i = nozzleSize; i < shellThickness; i += nozzleSize) {
+			var inset = this.getInset(outerLayer, i);
+
+			innerLayer = innerLayer.concat(inset);
 		}
 
-		var z = ((layer + 1) * layerHeight).toFixed(3);
+		var fillArea = this.getInset((inset || outerLayer), nozzleSize);
+
+		var highFill;
+
+		var fillAbove;
+		//for (var i = 1; i < shellThickness/layerHeight; i ++) {
+			var newLayer = ClipperLib.JS.Clone(slices[layer + 1] || []);
+			ClipperLib.JS.ScaleUpPaths(newLayer, scale);
+			fillAbove = newLayer;
+		//}
+		//kijkt alleen nog naar boven
+		//omliggende lagen hebben inhoud van lowFill;
+		//inset moet opgevult worden;
+		//verschill tussen lowFill en inset moet vol, rest is raster
+
+		var c = new ClipperLib.Clipper();
+		var highFillArea = new ClipperLib.Paths();
+		c.AddPaths(fillArea, ClipperLib.PolyType.ptSubject, true);
+		c.AddPaths(fillAbove, ClipperLib.PolyType.ptClip, true);
+		c.Execute(ClipperLib.ClipType.ctDifference, highFillArea);
+
+		var c = new ClipperLib.Clipper();
+		var lowFillArea = new ClipperLib.Paths();
+		c.AddPaths(fillArea, ClipperLib.PolyType.ptSubject, true);
+		c.AddPaths(highFillArea, ClipperLib.PolyType.ptClip, true);
+		c.Execute(ClipperLib.ClipType.ctDifference, lowFillArea);
+
+		var fill = [];
+
+		var c = new ClipperLib.Clipper();
+		var solution = new ClipperLib.Paths();
+		c.AddPaths(lowFillTemplate, ClipperLib.PolyType.ptSubject, false);
+		c.AddPaths(lowFillArea, ClipperLib.PolyType.ptClip, true);
+		c.Execute(ClipperLib.ClipType.ctIntersection, solution);
+
+		fill = fill.concat(solution);
+
+		var c = new ClipperLib.Clipper();
+		var solution = new ClipperLib.Paths();
+		c.AddPaths(highFillTemplate, ClipperLib.PolyType.ptSubject, false);
+		c.AddPaths(highFillArea, ClipperLib.PolyType.ptClip, true);
+		c.Execute(ClipperLib.ClipType.ctIntersection, solution);		
+
+		fill = fill.concat(solution);
+
+		ClipperLib.JS.ScaleDownPaths(outerLayer, scale);
+		ClipperLib.JS.ScaleDownPaths(innerLayer, scale);
+		ClipperLib.JS.ScaleDownPaths(fill, scale);
+
+		data.push({
+			outerLayer: outerLayer,
+			innerLayer: innerLayer,
+			fill: fill
+		})
+	}
+
+	return data;
+};
+D3D.Slicer.prototype.getGcode = function (config) {
+	"use strict";
+
+	function sliceToGcode (slice) {
+		var gcode = [];
 
 		for (var i = 0; i < slice.length; i ++) {
 			var shape = slice[i];
@@ -213,7 +303,7 @@ D3D.Slicer.prototype.getGcode = function (printer) {
 				if (j === 0) {
 					//TODO
 					//add retraction
-					if (extruder > retractionAmount && retractionEnabled) {
+					if (extruder > retractionMinDistance && retractionEnabled) {
 						gcode.push([
 							"G0", 
 							"E" + (extruder - retractionAmount).toFixed(3),
@@ -223,11 +313,11 @@ D3D.Slicer.prototype.getGcode = function (printer) {
 
 					gcode.push([
 						"G0", 
-						"X" + point.x.toFixed(3) + " Y" + point.y.toFixed(3) + " Z" + z, 
+						"X" + point.X.toFixed(3) + " Y" + point.Y.toFixed(3) + " Z" + z, 
 						"F" + (travelSpeed*60)
 					].join(" "));
 
-					if (extruder > retractionAmount && retractionEnabled) {
+					if (extruder > retractionMinDistance && retractionEnabled) {
 						gcode.push([
 							"G0", 
 							"E" + extruder.toFixed(3),
@@ -236,12 +326,15 @@ D3D.Slicer.prototype.getGcode = function (printer) {
 					}
 				}
 				else {
-					var lineLength = new THREE.Vector2().copy(point).sub(previousPoint).length();
+					var a = new THREE.Vector2().set(point.X, point.Y);
+					var b = new THREE.Vector2().set(previousPoint.X, previousPoint.Y);
+					var lineLength = a.distanceTo(b);
+
 					extruder += lineLength * wallThickness * layerHeight / filamentSurfaceArea * flowRate;
 
 					gcode.push([
 						"G1", 
-						"X" + point.x.toFixed(3) + " Y" + point.y.toFixed(3) + " Z" + z, 
+						"X" + point.X.toFixed(3) + " Y" + point.Y.toFixed(3) + " Z" + z, 
 						"F" + speed, 
 						"E" + extruder.toFixed(3)
 					].join(" "));
@@ -250,6 +343,60 @@ D3D.Slicer.prototype.getGcode = function (printer) {
 				previousPoint = point;
 			}
 		}
+
+		return gcode;
+	}
+
+	var normalSpeed = config["printer.speed"];
+	var bottomSpeed = config["printer.bottomLayerSpeed"];
+	var firstLayerSlow = config["printer.firstLayerSlow"];
+	var bottomFlowRate = config["printer.bottomFlowRate"];
+	var travelSpeed = config["printer.travelSpeed"];
+	var filamentThickness = config["printer.filamentThickness"];
+	var wallThickness = config["printer.wallThickness"];
+	var layerHeight = config["printer.layerHeight"];
+	var enableTraveling = config["printer.enableTraveling"];
+	var retractionEnabled = config["printer.retraction.enabled"];
+	var retractionSpeed = config["printer.retraction.speed"];
+	var retractionMinDistance = config["printer.retraction.minDistance"];
+	var retractionAmount = config["printer.retraction.amount"];
+	var dimensionsZ = config["printer.dimensions.z"];
+
+	var gcode = doodleBox.printer.getStartCode();
+
+	var extruder = 0.0;
+	var speed = firstLayerSlow ? (bottomSpeed*60).toFixed(3) : (normalSpeed*60).toFixed(3);
+	var filamentSurfaceArea = Math.pow((filamentThickness/2), 2) * Math.PI;
+	var flowRate = bottomFlowRate;
+
+	var slices = [];
+
+	var slices = this.slice(dimensionsZ, layerHeight);
+	//still error in first layer, so remove first layer
+	//see https://github.com/Doodle3D/Doodle3D-Slicer/issues/1
+	slices.shift();
+
+	//code for only printing the first layer
+	//var slices = [slices.shift()];
+	
+	var data = this.slicesToData(slices, config);
+	//return data;
+
+	for (var layer = 0; layer < data.length; layer ++) {
+		var slice = data[layer];
+
+		//turn on fan on layer 2
+		if (layer === 2) {
+			gcode.push("M106");
+			speed = (normalSpeed*60).toFixed(3);
+			flowRate = 1;
+		}
+
+		var z = ((layer + 1) * layerHeight).toFixed(3);
+
+		gcode = gcode.concat(sliceToGcode(slice.outerLayer));
+		gcode = gcode.concat(sliceToGcode(slice.innerLayer));
+		gcode = gcode.concat(sliceToGcode(slice.fill));
 	}
 
 	gcode = gcode.concat(doodleBox.printer.getEndCode());