papercraft/corners.c

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C
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/** \file
* Generate an OpenSCAD with connectors for each face.
*
* This imports the original STL file and then slices the corners
* off from it.
* Options are inside only (with face flush on outside)
* or with a slot for the face (like a corner cap)
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*/
#include <stdio.h>
#include <stdlib.h>
#include <stdint.h>
#include <stdarg.h>
#include <unistd.h>
#include <sys/types.h>
#include <sys/stat.h>
#include <fcntl.h>
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#include <math.h>
#include <err.h>
#include <assert.h>
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#include <getopt.h>
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#include "v3.h"
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#include "stl_3d.h"
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static FILE * output;
static int verbose;
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static void
print_multmatrix(
const refframe_t * const ref,
const int transpose
)
{
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fprintf(output, "multmatrix(m=["
"[%f,%f,%f,0],"
"[%f,%f,%f,0],"
"[%f,%f,%f,0],"
"[ 0, 0, 0,1]])\n",
transpose ? ref->x.p[0] : ref->x.p[0],
transpose ? ref->x.p[1] : ref->y.p[0],
transpose ? ref->x.p[2] : ref->z.p[0],
transpose ? ref->y.p[0] : ref->x.p[1],
transpose ? ref->y.p[1] : ref->y.p[1],
transpose ? ref->y.p[2] : ref->z.p[1],
transpose ? ref->z.p[0] : ref->x.p[2],
transpose ? ref->z.p[1] : ref->y.p[2],
transpose ? ref->z.p[2] : ref->z.p[2]
);
}
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static void
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print_normal(
const v3_t * normal,
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int show_model
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)
{
const float x = normal->p[0];
const float y = normal->p[1];
const float z = normal->p[2];
const double length = sqrt(x*x+y*y+z*z);
const double b = acos(z / length);
const double c = x == 0 ? sign(y)*90 : atan2(y,x);
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if (!show_model)
{
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fprintf(output, "rotate([0,%f,0])", -b*180/M_PI);
fprintf(output, "rotate([0,0,%f])", -c*180/M_PI);
} else {
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fprintf(output, "rotate([%f,%f,%f])\n", 0.0, b * 180 / M_PI, c * 180 / M_PI);
}
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}
static void
find_normal(
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const stl_3d_t * const stl,
const stl_vertex_t * const v,
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const float inset_distance,
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v3_t * const avg
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)
{
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int * const face_used
= calloc(sizeof(*face_used), stl->num_face);
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// generate all of the coplanar polygons at this vertex
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const stl_vertex_t ** const vertex_list
= calloc(sizeof(**vertex_list), stl->num_vertex);
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for (int j = 0 ; j < v->num_face; j++)
{
// generate the polygon face for this vertex
const stl_face_t * const f = v->face[j];
if (face_used[f - stl->face])
continue;
//ref.origin.p[0] = 0;
//ref.origin.p[1] = 0;
//ref.origin.p[2] = 0;
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const int start_vertex = v->face_num[j];
const int vertex_count = stl_trace_face(
stl,
f,
vertex_list,
face_used,
start_vertex
);
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// find this vertex in the vertex list
// and compute the vector that subdivides the
// two outbound edges
for (int k = 0 ; k < vertex_count ; k++)
{
if (vertex_list[k] != v)
continue;
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v3_t p1 = vertex_list[(k+vertex_count-1) % vertex_count]->p;
v3_t p2 = vertex_list[k % vertex_count]->p;
v3_t p3 = vertex_list[(k+1) % vertex_count]->p;
refframe_t ref;
refframe_init(
&ref,
p2,
p3,
p1
);
double x, y;
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refframe_inset(&ref, inset_distance, &x, &y, p1, p2, p3);
v3_t hole = refframe_project(&ref, (v3_t){{x,y,0}});
//hole = refframe_project(&ref, (v3_t){{10,0,0}});
//hole.p[0] = 10*ref.x.p[0]; // + ref.origin.p[0];
//hole.p[1] = 10*ref.x.p[1]; // + ref.origin.p[1];
//hole.p[2] = 10*ref.x.p[2]; // + ref.origin.p[2];
fprintf(stderr, "**** %p [%f,%f]=>%f,%f,%f\n", v, x, y,
hole.p[0],
hole.p[1],
hole.p[2]
);
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//*avg = v3_add(*avg, ref.z);
*avg = v3_add(*avg, v3_norm(v3_sub(ref.origin, hole)));
//*avg = v3_add(*avg, (v3_sub(hole, ref.origin)));
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}
}
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free(face_used);
free(vertex_list);
}
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static struct option long_options[] =
{
{ "verbose", no_argument, 0, 'v' },
{ "model", no_argument, 0, 'm' },
{ "inset", required_argument, 0, 'i' },
{ "radius", required_argument, 0, 'r' },
{ "input", required_argument, 0, 'I' },
{ "output", required_argument, 0, 'O' },
{ 0, 0, 0, 0 },
};
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static void
usage(
FILE * const out
)
{
fprintf(out,
"Usage: corners [options] -I stl-binary.stl > corners.scad\n"
"Options:\n"
" -v | --verbose Enable verbosity\n"
" -i | --inset N Inset mm\n"
" -r | --radius N Hole radius mm\n"
" -I | --input file Read binary STL from file\n"
" -O | --output file Write SVG to file\n"
" -m | --model Generate a 3D model instead of corners\n"
"\n"
);
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}
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int
main(
int argc,
char ** argv
)
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{
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double inset_distance = 5;
double hole_radius = 1.15;
const char * input_file = NULL;
const char * output_file = NULL;
int show_model = 0;
int option_index = 0;
while (1)
{
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const int c = getopt_long(
argc,
argv,
"vmI:r:i:O:",
long_options,
&option_index
);
if (c == -1)
break;
switch(c)
{
case 'm': show_model = 1; break;
case 'v': verbose++; break;
case 'i': inset_distance = atof(optarg); break;
case 'r': hole_radius = atof(optarg); break;
case 'I': input_file = optarg; break;
case 'O': output_file = optarg; break;
case 'h': case '?':
usage(stdout);
return 0;
default:
usage(stderr);
return -1;
}
}
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int input_fd;
if (!input_file)
{
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fprintf(stderr, "Input STL must be specified\n");
return -1;
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} else {
input_fd = open(input_file, O_RDONLY);
if (input_fd < 0)
{
perror(input_file);
return -1;
}
}
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if (!output_file)
{
output_file = "stdout";
output = stdout;
} else {
output = fopen(output_file, "w");
if (!output)
{
perror(output_file);
return -1;
}
}
stl_3d_t * const stl = stl_3d_parse(input_fd);
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if (!stl)
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{
fprintf(stderr, "%s: Unable to parse STL\n", input_file);
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return EXIT_FAILURE;
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}
close(input_fd);
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if (verbose)
fprintf(stderr,
"%s: %d faces, %d vertex\n",
input_file,
stl->num_face,
stl->num_vertex
);
fprintf(output, "module model() {\n"
"render() difference() {\n"
"import(\"%s\");\n",
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input_file
);
//printf("%%model();\n");
int * const face_used
= calloc(sizeof(*face_used), stl->num_face);
const stl_vertex_t ** const vertex_list
= calloc(sizeof(*vertex_list), stl->num_vertex);
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// for face, generate the set of coplanar points that go with it
// and "drill" holes in the model for those corners.
for (int i = 0 ; i < stl->num_face ; i++)
{
if (face_used[i])
continue;
const stl_face_t * const f = &stl->face[i];
const int vertex_count = stl_trace_face(
stl,
f,
vertex_list,
face_used,
0
);
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refframe_t ref;
refframe_init(
&ref,
f->vertex[0]->p,
f->vertex[1]->p,
f->vertex[2]->p
);
// replace the origin with the actual origin
//ref.origin.p[0] = 0;
//ref.origin.p[1] = 0;
//ref.origin.p[2] = 0;
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fprintf(output, "translate([%f,%f,%f])",
f->vertex[0]->p.p[0],
f->vertex[0]->p.p[1],
f->vertex[0]->p.p[2]
);
print_multmatrix(&ref, 0);
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fprintf(output, "{\n");
// generate a bolt hole for each non-copolanar corner
for (int j = 0 ; j < vertex_count ; j++)
{
double x, y;
refframe_inset(
&ref,
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inset_distance,
&x,
&y,
vertex_list[(j+0) % vertex_count]->p,
vertex_list[(j+1) % vertex_count]->p,
vertex_list[(j+2) % vertex_count]->p
);
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fprintf(output, "translate([%f,%f,0]) cylinder(r=%f, h=%f, center=true);\n",
x,
y,
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hole_radius,
10.0
);
}
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fprintf(output, "}\n");
}
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fprintf(output, "}\n}\n");
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if (show_model)
fprintf(output, "model();\n");
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// For each vertex, extract a small region around the corner
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const int div = sqrt(stl->num_vertex);
const double spacing = 32;
for(int i = 0 ; i < stl->num_vertex ; i++)
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{
const stl_vertex_t * const v = &stl->vertex[i];
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const v3_t origin = v->p;
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v3_t avg = {{ 0, 0, 0}};
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find_normal(stl, v, inset_distance, &avg);
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if (!show_model)
{
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fprintf(output, "translate([%f,%f,20])", (i/div)*spacing, (i%div)*spacing);
fprintf(output, "render() intersection()");
}
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fprintf(output, "{\n");
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//printf("%%\n");
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if (!show_model)
{
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print_normal(&avg, show_model);
fprintf(output, "translate([%f,%f,%f])",
-origin.p[0], -origin.p[1], -origin.p[2]);
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fprintf(output, "model();\n");
fprintf(output, "translate([0,0,-20]) cylinder(r=15,h=20);\n");
} else {
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fprintf(output, "translate([%f,%f,%f])",
origin.p[0], origin.p[1], origin.p[2]);
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print_normal(&avg, show_model);
fprintf(output, "%%translate([0,0,-20]) cylinder(r=15,h=20);\n");
}
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//avg = v3_norm(avg);
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fprintf(output, "}\n");
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}
return 0;
}